Flue Gas Desulfurization

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Flue Gas Desulfurization

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Flue Gas Desulfurization

Being an integral part of the typical flue gas desulfurization system, the design and performance of the reagent preparation system will influence the overall process effectiveness. In providing the most cost effective and energy efficient flue gas desulfurization system design, the options and advancements in size reduction processes urge consideration. Presented is an analysis of an attrition mill option, which can be used to demonstrate the opportunities available when applying comminution processes to the flue gas desulfurization industry.

flue gas desulfurization

Flue Gas Desulfurization Introduction

Horizontal ball mills have dominated as the equipment of choice for limestone grinding functions within wet flue gas desulfurization systems. Recent years have led to a more wide spread investigation and acceptance of alternative mill system designs. Mill types considered within the industry have ranged from a variety of media mills to vetical mills.

The science and application of size reduction processes is a complex subject. Similarly, the design of the flue gas desulfurization system is also complex and can be influenced by many factors. Determining the most cost effective and energy efficient grinding method for each application can require an exhausting study. The detailing of optional designs with significant capital cost, power and operational information is time consuming to produce and evaluate.

Presented is a review of limestone grinding for flue gas desulfurization systems, with an attrition mill option exemplifying how advancements in crushing processes influence overall flue gas desulfurization system design. Relative grinding energy efficiencies are presented to assess the impact of operational power consumption and installed power. The goal is to shed light on overall objectives and design path alternatives.

Flue Gas Desulfurization Summary

While the traditional horizontal Ball Mill has its place in the industry, alternate mill systems are providing competition. With flexible sparing philosophies, the additional equipment required to feed multiple mill systems can be more than offset by reductions in mill costs and improvements in energy efficiency.

Attrition mills are particularly suited towards this endeavor through their characteristics of compact size and approximate 50% power savings over the traditional horizontal ball mill system. They represent a prime example of how alternate equipment choices can provide for improvements in system design and economics.

In conclusion, when considering non-traditional process equipment, the entire plant site envelope must often be evaluated to ensure maximized gains. With this particular subject, the use of smaller efficient attrition mills can offer space, foundation and energy savings in the reagent preparation area. Furthermore, flue gas desulfurization system design optimization efforts can be enhanced by providing increased flexibility with regard to final grind size.

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